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APA ITU FRP?
FRP stands for fiberglass reinforced plastic, is a composite made from fiberglass reinforcement in a plastic (polymer) matrix. The fibres are usually glass, carbon,basalt or aramid, and the polymer is usually an epoxy, vinylester or polyester thermosetting plastic, and phenol formaldehyde resins are still in use. These variations allow an incredible range of strength and physical properties to be obtained and therefore FRP composites can be developed specifically for the performance required versus traditional materials such as wood, metal, or ceramics.

FRP products are extremely durable versus traditional products. The thermosetting resin properties provide chemical, moisture, and temperature resistance, while the fiberglass reinforcement increases strength and provides good performance over a wide temperature range. Moreover, FRP finishes can be either smooth or embossed. Testing has shown that either finish performs (cleans) as well as a finish on stainless steel. Tests for bacteria and mold growth indicate that FRP does not support the growth of either. An embossed finish has the added benefit of providing a more scuff resistant surface than smooth.
KARAKTERISTIK FRP
LIGHT WEIGHT
Composites are light in weight, compared to most woods and metals. Their lightness is important in automobiles and aircraft, for example, where less weight means better fuel efficiency (more miles to the gallon). People who design airplanes are greatly concerned with weight, since reducing a craft's weight reduces the amount of fuel it needs and increases the speeds it can reach. Some modern airplanes are built with more composites than metal including the new Boeing 787, Dreamliner.
 
DESIGN FLEXIBILITY
Composites can be molded into complicated shapes more easily than most other materials. This gives designers the freedom to create almost any shape or form. Most recreational boats today, for example, are built from fiberglass composites because these materials can easily be molded into complex shapes, which improve boat design while lowering costs. The surface of composites can also be molded to mimic any surface finish or texture, from smooth to pebbly.
 
NONMAGNETIC
Composites contain no metals; therefore, they are not magnetic. They can be used around sensitive electronic equipment. The lack of magnetic interference allows large magnets used in MRI (magnetic resonance imaging) equipment to perform better. Composites are used in both the equipment housing and table. In addition, the construction of the room uses composites rebar to reinforced the concrete walls and floors in the hospital.
CORROSION RESISTANCE
Composites resist damage from the weather and from harsh chemicals that can eat away at other materials. Composites are good choices where chemicals are handled or stored. Outdoors, they stand up to severe weather and wide changes in temperature.
 
HIGH IMPACT STRENGTH
Composites can be made to absorb impacts—the sudden force of a bullet, for instance, or the blast from an explosion. Because of this property, composites are used in bulletproof vests and panels and to shield airplanes, buildings, and military vehicles from explosions.
 
HIGH STRENGTH
Composites can be designed to be far stronger than aluminum or steel. Metals are equally strong in all directions. But composites can be engineered and designed to be strong in a specific direction.
PART CONSOLIDATION
A single piece made of composite materials can replace an entire assembly of metal parts. Reducing the number of parts in a machine or a structure saves time and cuts down on the maintenance needed over the life of the item.
 
LOW THERMAL CONDUCTIVITY
Composites are good insulators—they do not easily conduct heat or cold. They are used in buildings for doors, panels, and windows where extra protection is needed from severe weather.
 
NONCONDUCTIVE
Composites are nonconductive, meaning they do not conduct electricity. This property makes them suitable for such items as electrical utility poles and the circuit boards in electronics. If electrical conductivity is needed, it is possible to make some composites conductive.
DIMENSIONAL STABILITY
Composites retain their shape and size when they are hot or cool, wet or dry. Wood, on the other hand, swells and shrinks as the humidity changes. Composites can be a better choice in situations demanding tight fits that do not vary. They are used in aircraft wings, for example, so that the wing shape and size do not change as the plane gains or loses altitude.
 
RADAR TRANSPARENT
Radar signals pass right through composites, a property that makes composites ideal materials for use anywhere radar equipment is operating, whether on the ground or in the air. Composites play a key role in stealth aircraft, such as the U.S. Air Force's B-2 stealth bomber, which is nearly invisible to radar.
 
DURABLE
Structures made of composites have a long life and need little maintenance. We do not know how long composites last, because we have not come to the end of the life of many original composites. Many composites have been in service for half a century.
 
STRENGTH RELATED TO WEIGHT
Strength-to-weight ratio is a material's strength in relation to how much it weighs. Some materials are very strong and heavy, such as steel. Other materials can be strong and light, such as bamboo poles. Composite materials can be designed to be both strong and light. This property is why composites are used to build airplanes—which need a very high strength material at the lowest possible weight. A composite can be made to resist bending in one direction, for example. When something is built with metal, and greater strength is needed in one direction, the material usually must be made thicker, which adds weight. Composites can be strong without being heavy. Composites have the highest strength-to-weight ratios in structures today.
Manfaat Lebih dari Besi dan Baja

Currently steel lined tanks and pipes are widely used for industrial used. However due to pressure and corrosion problem, steel and stainless steel needs extensive maintenance resulting in downtime and considerable manhours and expense.

FRP is the favorable material to replace steel and stainless steel. Here is the case study on carbon steel, stainless steel, and FRP as 10m3 tanks.

DESIGNATION CARBON STEEL FRP SUS 316
Volume (m3) 10 10 10
Dimension (mm) ID.2000, H.3200 ID.2000, H.3200 ID.2000, H.3200
Thickness (mm) tB = 4, tS = 4 tB = 7, tS = 5 tB = 4, tS = 4
Empty Weight (kg) 1027 242 1045
Density (gr/cm3) 7.85 1.8 7.99
Life Time (liguid pH4) Not Recommended Unlimited Limited
Maintenance Cost High Low Medium
Temperature Limit (°C) ~370 ~120 ~315
Design Flexibility Limited Wide Customized Limited
Electrical Insulation BAD GOOD BAD
Acid Corrosion
Resistance (pH Range)
pH 7 (Neutral) pH 1~6 pH > 4
Price Approximately
(IDR Million)
25 50 150
Sifat Mekanik
DESIGNATION CARBON STEEL FRP SUS 316
Volume (m3) 10 10 10
Dimension (mm) ID.2000, H.3200 ID.2000, H.3200 ID.2000, H.3200
Thickness (mm) tB = 4, tS = 4 tB = 7, tS = 5 tB = 4, tS = 4
Empty Weight (kg) 1027 242 1045
Density (gr/cm3) 7.85 1.8 7.99
Life Time (liguid pH4) Not Recommended Unlimited Limited
Maintenance Cost High Low Medium
Temperature Limit (°C) ~370 ~120 ~315
Design Flexibility Limited Wide Customized Limited
Electrical Insulation BAD GOOD BAD
Acid Corrosion
Resistance (pH Range)
pH 7 (Neutral) pH 1~6 pH > 4
Price Approximately
(IDR Million)
25 50 150